Assessor Resource

UEERA0029
Develop heat exchanger design specifications

Assessment tool

Version 1.0
Issue Date: May 2024


This unit involves the skills and knowledge required to develop heat exchanger design specifications.

It includes working safely, applying refrigeration parameters, gathering and analysing data, and developing and documenting results and solutions for work/project and/or development records.

No licensing, legislative or certification requirements apply to this unit at the time of publication.

You may want to include more information here about the target group and the purpose of the assessments (eg formative, summative, recognition)



Evidence Required

List the assessment methods to be used and the context and resources required for assessment. Copy and paste the relevant sections from the evidence guide below and then re-write these in plain English.

Evidence required to demonstrate competence in this unit must be relevant to and satisfy all of the requirements of the elements, performance criteria and range of conditions on at least one occasion and include:

interpreting compliance documents

setting up and conducting appropriate examinations and tests

identifying non-compliance defects

reporting examination and test results and non-compliance issues clearly and accurately

applying relevant work health and safety (WHS)/occupational health and safety (WHS/OHS) requirements, including using risk control measures

developing specifications for exchanger designs

documenting specifications for exchanger designs

identifying analysis, findings, calculations and assumptions

preparing to develop specifications for exchanger designs

reporting findings and actions.

Evidence required to demonstrate competence in this unit must be relevant to and satisfy all of the requirements of the elements, performance criteria and range of conditions and include knowledge of:

heat exchanger design, safe working practices and relevant standards, codes and regulations, including:

advanced thermodynamics:

heat transfer:

modes of heat transfer

conduction through a flat plate, series flat plates, thick and thin wall pipe, and composite pipes (e.g. lagged pipes and drums)

convection at a flat surface or tube

radiation from a flat surface or tube for black or grey bodies

combined conduction and convection through single or multiple flat plates or thin wall tubes

combined convection and radiation

combined conduction, convection and radiation such as fluid in a tank (convection to wall), through wall and/or insulation

(conduction) to outside air (convection and radiation)

heat exchangers - parallel, counter flow and cross flow

refrigeration/heat pump:

basic principles and terminology

vapour compression cycle

performance criteria

types of refrigerant - designation, properties advantages and disadvantages

refrigerant properties using the pH diagram

ideal vapour compression cycle on the pH diagram

energy balance and heat transfers in compressor, evaporator and condenser

actual vapour compression cycle and variations from the ideal

pressure loss in lines and non-ideal compression

superheating and subcooling with or without suction/liquid heat exchanger

Carnot principle applied to refrigerator and heat pump

principles of evaporative refrigeration, absorption refrigeration, air cycle refrigeration and thermo-electric refrigeration

heater exchanger design:

concepts

design parameters and limitations

construction material and components

testing requirements

problem-solving techniques

relevant job safety assessments or risk mitigation processes

relevant manufacturer specifications

relevant WHS/OHS legislated requirements

relevant workplace documentation

relevant workplace quality, policies and procedures.

Assessors must hold credentials specified within the Standards for Registered Training Organisations current at the time of assessment.

Assessment must satisfy the Principles of Assessment and Rules of Evidence and all regulatory requirements included within the Standards for Registered Training Organisations current at the time of assessment.

Assessment must occur in suitable workplace operational situations where it is appropriate to do so; where this is not appropriate, assessment must occur in simulated suitable workplace operational situations that replicate workplace conditions.

Assessment processes and techniques must be appropriate to the language, literacy and numeracy requirements of the work being performed and the needs of the candidate.

Resources for assessment must include access to:

a range of relevant exercises, case studies and/or simulations

relevant and appropriate materials, tools, facilities and equipment currently used in industry

applicable documentation, including workplace procedures, equipment specifications, regulations, codes of practice and operation manuals.


Submission Requirements

List each assessment task's title, type (eg project, observation/demonstration, essay, assingnment, checklist) and due date here

Assessment task 1: [title]      Due date:

(add new lines for each of the assessment tasks)


Assessment Tasks

Copy and paste from the following data to produce each assessment task. Write these in plain English and spell out how, when and where the task is to be carried out, under what conditions, and what resources are needed. Include guidelines about how well the candidate has to perform a task for it to be judged satisfactory.

Range is restricted to essential operating conditions and any other variables essential to the work environment.

Non-essential conditions may be found in the UEE Electrotechnology Training Package Companion Volume Implementation Guide.

Developing specifications for heat exchangers must include at least the following:

two different designs

Evidence required to demonstrate competence in this unit must be relevant to and satisfy all of the requirements of the elements, performance criteria and range of conditions on at least one occasion and include:

interpreting compliance documents

setting up and conducting appropriate examinations and tests

identifying non-compliance defects

reporting examination and test results and non-compliance issues clearly and accurately

applying relevant work health and safety (WHS)/occupational health and safety (WHS/OHS) requirements, including using risk control measures

developing specifications for exchanger designs

documenting specifications for exchanger designs

identifying analysis, findings, calculations and assumptions

preparing to develop specifications for exchanger designs

reporting findings and actions.

Evidence required to demonstrate competence in this unit must be relevant to and satisfy all of the requirements of the elements, performance criteria and range of conditions and include knowledge of:

heat exchanger design, safe working practices and relevant standards, codes and regulations, including:

advanced thermodynamics:

heat transfer:

modes of heat transfer

conduction through a flat plate, series flat plates, thick and thin wall pipe, and composite pipes (e.g. lagged pipes and drums)

convection at a flat surface or tube

radiation from a flat surface or tube for black or grey bodies

combined conduction and convection through single or multiple flat plates or thin wall tubes

combined convection and radiation

combined conduction, convection and radiation such as fluid in a tank (convection to wall), through wall and/or insulation

(conduction) to outside air (convection and radiation)

heat exchangers - parallel, counter flow and cross flow

refrigeration/heat pump:

basic principles and terminology

vapour compression cycle

performance criteria

types of refrigerant - designation, properties advantages and disadvantages

refrigerant properties using the pH diagram

ideal vapour compression cycle on the pH diagram

energy balance and heat transfers in compressor, evaporator and condenser

actual vapour compression cycle and variations from the ideal

pressure loss in lines and non-ideal compression

superheating and subcooling with or without suction/liquid heat exchanger

Carnot principle applied to refrigerator and heat pump

principles of evaporative refrigeration, absorption refrigeration, air cycle refrigeration and thermo-electric refrigeration

heater exchanger design:

concepts

design parameters and limitations

construction material and components

testing requirements

problem-solving techniques

relevant job safety assessments or risk mitigation processes

relevant manufacturer specifications

relevant WHS/OHS legislated requirements

relevant workplace documentation

relevant workplace quality, policies and procedures.

Assessors must hold credentials specified within the Standards for Registered Training Organisations current at the time of assessment.

Assessment must satisfy the Principles of Assessment and Rules of Evidence and all regulatory requirements included within the Standards for Registered Training Organisations current at the time of assessment.

Assessment must occur in suitable workplace operational situations where it is appropriate to do so; where this is not appropriate, assessment must occur in simulated suitable workplace operational situations that replicate workplace conditions.

Assessment processes and techniques must be appropriate to the language, literacy and numeracy requirements of the work being performed and the needs of the candidate.

Resources for assessment must include access to:

a range of relevant exercises, case studies and/or simulations

relevant and appropriate materials, tools, facilities and equipment currently used in industry

applicable documentation, including workplace procedures, equipment specifications, regulations, codes of practice and operation manuals.

Copy and paste from the following performance criteria to create an observation checklist for each task. When you have finished writing your assessment tool every one of these must have been addressed, preferably several times in a variety of contexts. To ensure this occurs download the assessment matrix for the unit; enter each assessment task as a column header and place check marks against each performance criteria that task addresses.

Observation Checklist

Tasks to be observed according to workplace/college/TAFE policy and procedures, relevant legislation and Codes of Practice Yes No Comments/feedback
Work health and safety (WHS)/occupational health and safety (OHS) requirements and workplace procedures for a given work area are identified, obtained and applied 
 
 
 
 
WHS/OHS risk control measures and workplace procedures for carrying out the work are followed 
 
 
 
 
 
Analysis, findings, calculations and assumptions are documented in accordance with workplace procedures 
 
 
 

Forms

Assessment Cover Sheet

UEERA0029 - Develop heat exchanger design specifications
Assessment task 1: [title]

Student name:

Student ID:

I declare that the assessment tasks submitted for this unit are my own work.

Student signature:

Result: Competent Not yet competent

Feedback to student

 

 

 

 

 

 

 

 

Assessor name:

Signature:

Date:


Assessment Record Sheet

UEERA0029 - Develop heat exchanger design specifications

Student name:

Student ID:

Assessment task 1: [title] Result: Competent Not yet competent

(add lines for each task)

Feedback to student:

 

 

 

 

 

 

 

 

Overall assessment result: Competent Not yet competent

Assessor name:

Signature:

Date:

Student signature:

Date: